I'm looking for some guidance on how to tidy up the cables on the arms and legs. The problem is that they keep poking out after any activity. I keep trying to tuck them into the sleeve guards, but they work their way out very quickly. When put on my test stand, the wires keep banging against the column, which is annoying, but the real concern is they will get caught up something and befoul movement.
Any tips would be greatly appreciated.
You may organize the cable inside the clip-on cable cover in a Z shape.
For a robot with a very large joint angle range, if the cable is not coming co-centered with the joint, it will always be pulled during rotation. A longer cable outside can reduce the deformation per unit length.
I have no problem with the cable. Do you have a video showing how the cable gets stuck with other structures?